Discover our high-quality Horizontal Fermenter for organic fertilizer production. As a leading compost machine supplier, we provide efficient aerobic fermentation equipment that turns manure into gold. Get your free quote today!
In the world of organic fertilizer production, efficiency, speed, and quality are paramount. Are you struggling with traditional windrow composting? The challenges of long processing times, large land requirements, unpleasant odors, and inconsistent product quality can hold your business back.
The solution is here. Our High Temperature Aerobic Fermenter (also known as a Horizontal Fermentation Tank or Organic Waste Composting Machine) is engineered to overcome these hurdles and revolutionize your operation.
What is a Horizontal Aerobic Fermenter?
A horizontal fermenter is a closed-tank, automated system designed for the rapid and controlled decomposition of organic materials. Unlike open-air piles, this industrial composting equipment creates the ideal environment for aerobic microorganisms to thrive. Through forced aeration and continuous mechanical agitation, it efficiently processes materials like:
- Livestock Manure: Chicken manure, cow dung, pig manure, horse manure.
- Agricultural Waste: Crop straw, soybean residue, other processing by-products.
- Municipal Sludge: Organic fractions from wastewater treatment.
- Food Waste, etc.
This process is at the heart of a modern organic fertilizer manufacturing plant.
Key Advantages of Our Horizontal Fermentation Tank
- Rapid Fermentation & High Efficiency:
Experience a dramatic reduction in processing time. Our compost turning machine system maintains optimal temperature (60-70°C or 140-160°F), moisture, and oxygen levels, completing the fermentation process in just 7-15 days, compared to 2-3 months with traditional methods. This high-temperature aerobic fermentation effectively kills pathogens and weed seeds, producing a safe and stable organic fertilizer.
The horizontal type organic fertilizer fermenter features a compact, horizontal layout, significantly reducing the footprint needed for composting. It's the perfect fermentation equipment for operations with limited space.
- Zero Pollution & Eco-Friendly:
The fully enclosed tank design effectively contains odors and prevents leachate from contaminating soil and groundwater. This makes our fermenter machine an environmentally responsible choice that helps you comply with strict environmental regulations.
- Fully Automated Operation:
Our automatic composting system is equipped with intelligent PLC controls. Operators can easily set parameters for temperature, aeration, and rotation, minimizing labor costs and human error. This automation ensures a consistent and high-quality compost batch after batch.
- High-Quality End Product:
The consistent mixing and aeration produce a uniform, well-decomposed, and nutrient-rich organic fertilizer that is highly valued in the market. This superior product is ideal for further processing into granular fertilizer.
How It Works: The Aerobic Fermentation Process
Feeding: Raw materials are mixed with bulking agents and microbial strains, then conveyed into the fermentation tank.
Aeration & Rotation: The integrated air supply system pumps oxygen into the tank. Simultaneously, the internal rotary drum or paddles slowly turn the mixture, ensuring even oxygen distribution and breaking up clumps.
Temperature Control: Microbial activity rapidly raises the temperature to the thermophilic range, ensuring efficient decomposition and sanitization.
Curing & Discharge: After the set fermentation period, the matured compost is discharged from the other end of the tank, ready for secondary composting or direct use.
Why Choose Us as Your Compost Machine Supplier?
Expertise & Experience: We are a trusted fermentation equipment manufacturer with years of experience in the organic fertilizer machinery industry.
Robust & Durable Equipment: Our horizontal compost turners are built from high-quality, anti-corrosion materials for long service life and minimal maintenance.
Customizable Solutions: We offer fermenters in various sizes and configurations to match your specific capacity requirements and raw materials.
Turnkey Services: From design and installation to commissioning and training, we provide comprehensive support for your organic fertilizer production line.
Ready to Transform Your Organic Waste into Profit?
Upgrade your organic fertilizer manufacturing plant with our state-of-the-art horizontal fermenter. Contact us today for a free consultation and quotation. Let our experts help you design the most efficient and profitable organic fertilizer production line for your business.
Click here to get your free quote and technical solution now!
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