Complete Fertilizer Granulation Processing Production Line Solution

Product Overview

The rotary drum and stirring tooth 2-in-1 fertilizer granulation processing production line is a fertilizer production system that integrates two different granulation methods - rotary drum granulation and stirring tooth granulation - into a single, streamlined process. This combination is designed to increase granulation efficiency, improve pellet quality, and expand the range of materials that can be processed.

Features

• Dual-mode collaborative process: Drum granulation achieves initial agglomeration of materials, and the stirring tooth device performs secondary shaping to improve the roundness (≥90%) and strength of particles.
• Intelligent control system: PLC automatically adjusts the speed, inclination and humidity to adapt to different raw materials (livestock and poultry manure, straw, sludge, etc.).
• Low-carbon energy saving: Energy consumption is 30% lower than that of traditional equipment, and the design without drying link reduces dependence on heat source.
• Modular structure: Dust removal and cooling modules can be expanded to meet environmental emission standards.

Application

Organic fertilizer field: resource utilization of livestock and poultry manure and kitchen waste.
Chemical field: granulation of compound fertilizer and trace element fertilizer.
Environmental protection field: solidification and granulation of sludge in sewage treatment plants.

Fertilizer granulator production line

The typical workflow of a rotary drum agitator 2-in-1 granulator production line usually includes the following steps:
Raw material preparation:
The first step is to prepare the raw materials and convey them to the next ring for processing via a belt conveyor.
Batching and mixing:
The raw materials are batched according to the required fertilizer formula.
Use a stirrer to fully mix the different raw materials to ensure a uniform mix.
2-in-1 granulator:
The new 2-in-1 granulator is used for granulation to form spherical particles.
Drying:
The wet particles are then conveyed to a dryer (usually a rotary dryer) to reduce their moisture content.
The dryer uses hot air to evaporate excess moisture, resulting in stronger and more stable particles.
Cooling:
After drying, the hot particles are cooled in a cooler (usually a rotary cooler).
Cooling helps prevent the particles from agglomerating and improves the handling properties of the particles.
Sieving:
The dried and cooled particles are screened by size through a sieve.
Oversized and undersized particles are usually recycled and returned to the production process.
Coating (optional):
Sifted granules can be coated with a protective layer to improve appearance, prevent caking or control nutrient release.
Packaging:
Finished fertilizer granules are weighed and packed into bags for storage, transportation and sale.
Dust Collection:
Dust collectors are used throughout the production line to minimize dust emissions and maintain a clean working environment.

Product Parameters

Product Details

About Us
As a fertilizer equipment supplier with more than ten years of experience, Gofine Machinery provides a variety of services to meet the needs of customers. Our services include:

• Equipment supply:

Provide various types of fertilizer production equipment, including organic fertilizer granulators, compound fertilizer granulators, inorganic fertilizer granulators, water-soluble fertilizer granulators, controlled-release fertilizer granulators, fertilizer batching machines, crushers, mixers, dryers, granule shaping machines, coating machines, granule screening machines, packaging machines and a complete set of fertilizer production lines.

• Technical support:

We provide professional technical consultation and support to help customers choose suitable equipment and processes and optimize production processes.

• Installation and commissioning:

Provide equipment installation and commissioning services for customers to ensure that the equipment can operate normally and achieve the expected production results.

• Training services:

Provide operation training to help customers' employees master the use and maintenance skills of the equipment and improve production efficiency.

• After-sales service:

Provide comprehensive after-sales service, including regular maintenance, troubleshooting and spare parts supply, to ensure the long-term and stable operation of the equipment.

• Customized solutions:

We provide personalized equipment and production line design solutions based on the specific needs of customers to meet the needs of fertilizer production of different scales and types.

Through these services, we are committed to providing customers with high-quality fertilizer equipment and comprehensive support to help them succeed in the competitive market.