Self-Propelled Hydraulic Compost Turner Machine | 3000m³/h Capacity Fertilizer Equipment
Transform your organic waste into premium compost with our Fully Hydraulic Crawler Compost Turner—a powerful, efficient, and intelligent machine engineered for large-scale composting operations. Delivering an impressive 1600 cubic meters of material turnover per hour and powered by a 329HP turbocharged engine, this turner handles windrows up to 2 meters high with precision and ease. Built on a heavy-duty crawler chassis with a fully hydraulic drive system, it ensures thorough mixing, optimal aeration, and consistent compost quality while consuming 33-50% less fuel than comparable machines.
Key Features & Benefits
- Massive Processing Capacity: 1600 m³/hour turnover rate handles large volumes, reducing processing time and boosting annual throughput
- Fuel-Efficient Operation: Consumes 33-50% less fuel than comparable machines, lowering cost per ton and accelerating ROI
- Superior Compost Quality: Large-diameter drum reaches windrow bottom, eliminating anaerobic pockets for uniform mixing and aeration
- Hydraulic Height Adjustment: Drum adjusts from 1.8-2 meters on the fly, adapting to different windrow sizes and materials
- Operator-Friendly Design: Panoramic cabin with 360° visibility and single-lever hydraulic control reduces fatigue and training time
- Built for Tough Conditions: Heavy-duty crawler tracks with self-cleaning system ensure stable operation on uneven terrain
- Low Maintenance: Wear-resistant alloy teeth and robust hydraulic components extend service life and reduce downtime
- Versatile Feedstock Handling: Processes manure, sludge, crop straw, food waste, and more (≤10cm particles, ~55% moisture)
Applications
- Municipal Wastewater Treatment - Stabilizes sludge into Class A compost
- Livestock & Poultry Farms - Processes manure with bedding materials, eliminates odor complaints
- Organic Fertilizer Manufacturing - Core equipment for large-scale production lines
- Agricultural Waste Management - Composts crop residues, straw, husks
- Food Processing Facilities - Handles fruit/vegetable waste, spent grains, food scraps
- Landscaping & Soil Production - Produces consistent compost blends for topsoil manufacturing
Suitable for any operation seeking odor-controlled, high-volume organic waste recycling.
Working Process
Preparation
Feedstock is pre-mixed to optimal C:N ratio (25-30:1) and moisture (~55%), formed into windrows on a hardstanding area.
Operation
Operator drives along the windrow from the panoramic cabin. Single-lever hydraulic control engages the large-diameter drum, which lifts, mixes, and throws material backward, fluffs and aerates the pile, introducing oxygen deep into the core, and re-forms the windrow into a loose, porous structure.
Hydraulic Height Adjustment
Drum height adjusts from 1.8-2m on the fly to accommodate different windrow sizes.
Continuous Processing
Self-cleaning tracks prevent material buildup. Turning cycles repeat every 2-3 days during active fermentation (typically 2-4 weeks).
Monitoring
Operators track temperature, moisture, and oxygen levels to maintain optimal conditions (55-65°C).
Role in Organic Fertilizer Production Line
This turner is the primary fermentation and homogenization equipment in a complete organic fertilizer manufacturing line, accelerating total fermentation time by up to 50% compared to static methods.
| Stage |
Function |
| Pre-Processing |
Receives pre-mixed raw materials (manure, sludge, crop waste) and forms optimized windrows |
| Primary Fermentation |
Performs regular turning cycles (2-4 weeks) ensuring uniform oxygen, temperature, moisture, and particle size |
| Output to Downstream |
Stabilized material ready for: secondary curing -> screening -> crushing -> blending -> granulation -> bagging |
| Quality Assurance |
Consistent feedstock ensures uniform final product and reduces wear on downstream equipment |
Our Services
- Customized Solutions: Tailor-made machine configurations based on your specific raw materials, production capacity, and site conditions
- Factory Training: On-site or online training for operators and maintenance personnel to ensure smooth start-up
- Spare Parts Support: Original parts (gears, hydraulic components, filters) available with fast global shipping
- Technical Consultation: Process design support for complete organic fertilizer production lines
- Installation Guidance: Remote or on-site guidance to assist with installation and commissioning
- Warranty: 12-month warranty to guarantee your quality of use
- After-sales Support: 24/7 technical hotline and regular follow-up visits to ensure your continued success